Structural Sheathing for Safer, Stronger Wall Systems
- Len Davis
- Nov 25, 2025
- 3 min read
Selecting the right structural sheathing is a critical early decision that affects fire resistance, structural performance, durability, and long-term building resilience. In multi-family, mixed-use, modular, and commercial construction, designers are moving away from traditional wood-based sheathing in favor of stable, non-combustible panels that deliver predictable performance across all climate conditions.
The M4 Structural Wall Panel meets these needs with a certified, non-combustible, ICC-recognized solution purpose-built for structural exterior and interior walls. It provides the strength, stability, and fire-resistance required for today’s code-driven projects.

Why the Choice of Structural Sheathing Matters
Modern assemblies depend on the sheathing layer to achieve:
Verified 1-hour fire-rated wall assemblies
Structural and shear performance in lateral-load design
Resistance to moisture, mold, swelling, and long-term degradation
Consistency in modular and panelized wall manufacturing
Reliable performance in open-frame weather conditions
Compliance with increasingly strict building, fire, and energy codes
A building only performs as well as the system behind the cladding, and structural sheathing is the base of that system.
M4 Structural Wall Panel: Code-Recognized, Non-Combustible Structural Sheathing
The M4 Structural Wall Panel is manufactured from high-purity magnesium-oxysulphate cement reinforced with alkali-resistant fiberglass mesh. It is tested, certified, and designed for structural and fire-rated wall assemblies, functioning as both structural sheathing and a durable non-combustible substrate.
Key Capabilities
1-Hour Fire-Rated Wall Assemblies
ICC-certified structural and shear wall assemblies for both wood and steel framing.
Non-Combustible (ASTM E136)
Recognized for use in Types I–V construction requiring non-combustible materials.
Structural & Shear Capacity
Supports engineered wall systems without the swelling or variability of wood-based sheathing.
Weather & Jobsite Durable
Resistant to moisture, mold, insects, corrosion, and freeze–thaw exposure.
Healthy & Stable
No silica, no asbestos, no formaldehyde, and no added chloride.
Predictable Handling
Maintains dimensional stability during staging, storage, and installation.
Ideal Applications
Exterior structural sheathing
Interior fire partitions and corridor walls
Modular & panelized wall systems
Stair towers and vertical shafts
Multi-family residential & mixed-use projects
Certified to Perform
Fire Testing
ASTM E119 — 1-hour rated assemblies
ASTM E84 — Class A surface-burning characteristics
ASTM E136 — Non-combustible material
Structural & Shear Testing
ICC-recognized structural and shear wall performance
Durability
Mold resistance (ASTM D3273)
Corrosion testing on steel, aluminum & copper (ASTM C665)
Freeze–thaw resistance and low humidity deflection (per ICC AC386)
Quality Assurance
Manufacturing of our products are independently audited by accredited agencies including UL, ICC and QAI multiple times per year ensuring predictable, code-compliant performance.
Where M4 Structural Sheathing Delivers Value
Builders choose M4 when they need:
Non-combustible structural sheathing
Fire-rated wall assemblies without complex layering
Shear capacity with better stability than OSB or fiber cement
A dependable substrate in humid, cold, or variable climates
Materials that can survive open-frame exposure without callbacks
Performance suited for multi-story, modular, and high-density projects
A Smarter Approach to Structural Sheathing
Choosing structural sheathing is no longer just about structure — it’s about fire protection, moisture resilience, code compliance, and long-term building health.
The M4 Structural Wall Panel gives architects and builders a single, proven solution that meets fire, structural, and durability criteria while simplifying design and installation.
Whether you’re designing multi-story residential, modular structures, or commercial wall systems, M4 provides the reliability demanded by today’s building codes.
Build Stronger Walls with Certified Structural Sheathing
If your next project requires non-combustible structural sheathing, fire-rated wall assemblies, or improved wall durability, our technical team can help you evaluate the right solution for your application.






